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"description": "1\tDESCRIPTION OF MACHINE\n1.1\tHYDRAULIC PRESS\n2\tQUANTITY REQUIRED - 1 No.\n3\tSCOPE OF SUPPLY\n3.1\tThe basic machine \n3.2\tStandard ( Essential) accessories/equipments \n3.3\tRecommended Maintenance Spares as ordered. \n3.4\tPacking and Forwarding (including Transportation) to HVF.\n3.5\tConstruction of complete Foundation (if applicable), \n3.6\tFinal Proving trials at HVF.\n4\tPURPOSE FOR WHICH THE MACHINE IS INTENDED\n4.1\tThe machine is intended for carrying out for bend removal & straightening operations of Torsion Bar made from high alloy spring steel. The machine should have the capability to do bend removal & straightening operations for Torsion Bar to Drg.No. 172.51.016 component to entire length. The machine shall be designed and supplied in tooled up condition.\n5\tTECHNICAL SPECIFICATION\n5.1\tCapacity : 40Ton or more\n5.2\tType of Machine: Open Throat C-Frame type Hydraulic Press\n5.3\tType of Operation: Foot pedal and Hand lever type\n5.4\tRam forward capacity (minimum) : 400 kN\n5.5\tRam return capacity (minimum) : 155 kN\n5.6\tRam Stroke(minimum) : 400 mm\n5.7\tDaylight (minimum) : 630 mm\n5.8\tThroat (minimum) : 220 mm\n5.9\tTable size (minimum) : 450 x 560 mm\n5.10\tT Slot : T22(IS:2013H12)\n5.11\tWorking Height (minimum) : 750 mm\n5.12\tRam Approach speed (minimum ) : 50 mm/second\n5.13\tRam Pressing speed : 10 - 20 mm/second \n5.14\tRam Return speed (minimum) : 100 mm/second\n5.15\tRam speed should be control by manualy as well as automatic.\n6\tSTANDARD (ESSENTIAL) ACCESSORIES / EQUIPMENTS:\n6.1\tTool kit of reputed make containing 1 set of allen keys ranging from 2.5mm to 20mm, 1 set of spanners ranging from 6mm to 31mm, In & Out circlip extractors, medium size adjustable spanner, screw driver, cutting player and each one number of other tools if any required for daily working & maintenance of the machine.\n6.2\tHydraulic system with initial fill of oil\n6.3\tBar straightening attachment in accordance with clauses from 6.3.1 to 6.3.6 for bend removal / straightening of bars of diameters 20mm to 55mm and lengths varying from 1 meter to 2.4 meters. A nominal sketch of the existing press model is enclosed for ready reference.\n6.3.1\t1 No. straightening table of suitable length in accordance with clause No. 6.3\n6.3.2\t1 No. throughout sliding bed containing 2 No.s of dead centers with locking facility (with springs for suspension duiring straightening) for holding of bars and for to & fro movement.\n6.3.3\t4 No.s of supporting U blocks\n6.3.4\t2 No.s of pressing U block for attaching to ram\n6.3.5\t2 No.s of split type circlip clamp for rotating of bars\n6.3.6\tTool cabinet-Qty 1 no\n6.3.7\tMachine lighting\n6.3.8\tAny other accessories required for straightening in accordance with the design\n6.3.9\tTooling up : - bend removal & straightening operations only for the Tooled up component is mentioned below and Qty. to be demonstrated 12 Nos. ( Raw Bar 6 nos. and Turning Bar 6 nos.) \n6.3.10\tTORSION BAR, 172-51-016, only bend removal & straightening operations ( entire length).\n6.3.11\tThe work holding devices such as fixtures, clamps, centers required for above operations shall be of standard design and compatible with the machine : 2 sets\n7\tOTHER FEATURES OF THE MACHINE:\n7.1\tThe machine shall be equipped with Emergency Stop Push Button.\n7.2\tThe Machine should have Sturdy & Proven quality construction to withstand the extreme working conditions.\n7.3\tFirm has to submit drawing of Hydraulic press with Bar Straightening Attachment. The design of the hydraulic press should be inline with the attached drawing (HVF/RG /P &M /DRG001) provided with this specification. Firm shall submit their drawing along with bid. If required firm may visit HVF to see the existing press model.\n8\tHYDRAULIC POWER PACK\n8.1\t Suitable Hydraulic system shall be provided.\n8.2\t Oil pressure gauges, Oil level low indicator shall be provided.\n8.3\t Oil temperature indicator shall be provided.\n8.4\t Metallic oil lines shall be provided in non-movement areas.\n9\tCONDITIONS AT HVF SITE \n9.1\tSupply system - 415V± 10 %, 50 Hz ± 3%, 3 Ø, 4 wire system.\n9.2\tMinimum Temperature - 20°C \n9.3\tMaximum Temperature - 45°C\n9.4\tRelative Humidity - 95 % Maximum\n9.5\tClimatic conditions - Humid, dusty, tropical atmosphere\n9.6\tAir pressure available - 6 bar\n10\tSAFETY FEATURES\n10.1\tAll the essential safety requirements for the protection of the entire machine, operator and components should be included in the machine design.\n10.2\tAll the moving parts of the machine shall be provided with suitable Guard System.\n11\tELECTRICAL FEATURES\n11.1\t\"All Electrical controls like starter, fuses, contactors, MCBs, Single Phase preventor etc should be housed in a separate Electrical control cabinet.\n\"\n11.2\t\"All the Induction Motors make should be SIEMENS/ KIRLOSKAR/BHARAT BIJILEE / NGEF/ ABB only, any other make is not acceptable.\n\"\n11.3\t All the thermal O/L relays, contactors, MCB’s, Control switches, Control transformers, and limit switches make should be SIEMENS / Telemechanique / Schneider/ L&T. Any other make is not acceptable.\n11.4\tWires & Cables for both power & control circuit should be copper wire with multi-strand, also the make of the wires/cables should be LAPP cables /Finolex /Polycab only, with numbered ferrules, tags indicating labels in English.\n11.5\tMain power source Armoured cable (copper) with proper rating and size (Approximate length 15 metres) should be provided from power panel to machine panel. Digging excvation laying termination to be done by the suppllier. \n11.6\tMake of the power cable should be poly cab/ Universal/ Havell’s/Nicco/Orbit.\n11.7\tMCCB of adequate rating shall be provided for the total machine in the electrical panel. Make SIEMENS/BCH/L&T/ Schineider only.\n11.8\t\"Motor Capacity : 7.5KW / 10HP or more .\n\"\n11.9\tDouble Earting should be provided from the existing earth pit as per IS standareds.\n12\tTRAINING\n12.1\tTraining to HVF representatives for about two days each is to be imparted at HVF in the areas-i) Operation, ii) Mechanical maintenance and iii) Electrical maintenance.\n13\tMANUALS AND DOCUMENTS (IN ENGLISH) 3 SETS PER MACHINE.\n13.1\tOperation manual .\n13.2\tMaintenance manual for machine having detailed assembly drawings and procedures for dismantling & reassembling for maintenance purpose.\n13.3\tDetails of complete spare parts list including bought out items if any with full specification like type,make,size,description,source of supply, quantity required, equivalents, model number/ part number/order number etc., shloud be given in the Manual.\n13.4\tThree sets of hard copy and soft copy of complete electrical wiring with location diagram.\n13.5\tComplete hydraulic circuit diagram.\n13.6\tPreventive schedule maintenance programme required by the machine for smooth and trouble free running.\n13.7\tIf any of the above items of toolings are procured from outside agencies, the Manufacturer shall supply the details and connected catalogue and source of supply.\n13.8\tAssembly & Detailed Drawings of the Straightening attachments, Fixtures & Details of Standard/Special accessories shall also be supplied along with the Machine.\n13.9\tThe detailed foundation drawings shall be made available immediately after the receipt of purchase order.\n13.10\tThe supplier shall furnish machine Erection/Layout drawing. The requirement like power, compressed air, cooling water etc. should be indicated in the drawing. Any other Special requirement may be indicated in the supplier's remarks. \n14\tSPARE PARTS and SERVICE SUPPORT\n14.1\tThree years running spares: Three years running spares should be provided by the supplier for effective running of the machine.\n14.2\tSpares and service support: The supplier should ensure that spares and service support to be made available for the complete machine including toolings for minimum 10 years after expiry of warranty period.\n15\tPRE-DESPATCH INSPECTION:\n15.1\tThe Machine will be inspected by Sr.GM, HVF or his Authorized representative at the supplier’s premises.\n15.2\tThe Supplier shall intimate the readiness of the machine at least one month in advance. Inspection call letter shall include pre-inspection reports of the machine carried out by the supplier.\n15.3\tTorsion bar (172.51.016) Component should be proved out as per clause no: 6.3.9 to 6.3.11 at firm’s premises.The component should be inspected at the firm premises & facilities for inspection shall be provided by the firm.\n15.4\tThe firm should collect the raw material from HVF and the expenditure for transportation shall be borne by the firm.The firm should submit Bank Guarantee, well in advance for safe custody & subsequent return of material. The value of the Guarantee will be decided by HVF.\n15.5\tThe inspection Note (PDI Clearance) will be issued after the machine is cleared in inspection.\n16\tDESPATCH\n16.1\tThe supplier shall despatch the machine duly packed as required. Any transit damage is to be replaced by the supplier at free of cost. \n16.2\tThe supplier shall intimate about the details of Despatch immediately and forward the Despatch Documents to HVF, Avadi.\n16.3\tAfter receipt of the machine at HVF, the packages of the machine shall be opened in the presence of the supplier's & GM, HVF or his Authorized representatives for identification certification. \n17\tCONSTRUCTION OF FOUNDATION\n17.1\tThe civil foundation work, supply of foundation kit with levelling base plate, bolts (if required) should be carried out by the supplier on existing floor. Existing floor details - 200mm thick Standard RCC Floor.\n18\tERECTION & COMMISSIONING \n18.1\tUnloading of the consignment, shifting to the place of installation shall be done by the supplier. All necessary manpower and tools/tackles etc. required should be borne by the supplier.\n18.2\tThe Erection & Commissioning of machine shall be done by supplier. Any breakage/damage occured during erection & commissioning shall be replaced/rectified free of cost by the supplier. \n18.3\tThe electrical power, water, compressed air lines etc shall be provided by HVF upto one desired point near the machine. Further inter-connecting work for all the lines (including grouting, excavation, plastering, etc) shall be done by the supplier.\n18.4\tThe manufacturer shall prove the component as per clause no: 6.3.9 to 6.3.11, after commissioning of the machine at HVF. \n19\tFINAL ACCEPTANCE OF THE MACHINE\n19.1\tFinal acceptance certificate shall be issued after successful commissioning and proving of Tooledup component at HVF.\n",
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